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E-Screen Assembly Table

E-Screen Assembly Table

E-Screen Assembly Table is a digital wire harness assembly solution that replaces traditional wooden boards with interactive on-screen guidance. Designed for Industry 4.0 factories in Malaysia, it reduces assembly errors, improves workflow efficiency, and integrates seamlessly with MES and ERP systems.

The E-Screen Assembly Table provides a high-precision platform for modern wire harness assembly. Unlike traditional wooden boards, it uses a 4K LCD screen to display assembly instructions, supporting interactive digital guidance, videos, diagrams, and PDF work instructions.

With the EVS (Enhanced Visual System) technology, E-Screen ensures accurate assembly, operator comfort, and reduced eye strain, while enabling operators to complete tasks efficiently. It also supports MES, ERP, and WMS integration for real-time production monitoring and traceability.

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What is EVS Technology?

EVS (Enhanced Visual System) technology powers the E-Screen Assembly Table by providing interactive, high-precision digital guidance for wire harness assembly. It displays step-by-step instructions, videos, diagrams, and PDF work instructions on a 4K LCD screen, reducing errors and improving operator efficiency.

EVS also includes blue-light filtering and brightness adjustment, ensuring comfort and safety during extended assembly operations, while enabling real-time integration with MES, ERP, and WMS systems.

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Why E-Screen Assembly Table?

Four images comparing traditional wire harness assembly using paper-based methods to the E-Screen Assembly Table. The top two show workers handling wires on printed templates, while the bottom two show digital on-screen guidance and automated inspection tools enhancing accuracy and efficiency.

‍• Reduce Errors with On-Screen Guidance

Visual step-by-step instructions help reduce misinterpretation and mistakes during assembly.

• Eliminate Printing and Paper Waste

Digital work instructions replace bulky templates and printed documents, supporting sustainability goals.

• Lower Costs on Fixtures and Boards

Avoid the recurring expense and lead times of producing wooden board and cardboard for each harness design.

• Faster Setup and Design Changes

Load new harness designs instantly with minimal downtime, enabling rapid changeovers and agile production lines.

• Flexible, Repositionable Fixtures

Suction cups, wire retainers, and modular components can be easily reused across different designs.

• Save Storage Space

The compact digital format eliminates the need to store multiple physical boards, saving valuable factory space.

•  Enable Real-Time Data Access and Traceability

Fully compatible with MES, ERP, and WMS systems for version control, build tracking, and centralized data access.

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Remote Import & Multi-Mode Import

The E-Screen Assembly Table supports remote import and multi-mode data uploading, making it easy to load drawings, work instructions, and assembly data from multiple sources.

A system diagram illustrating how the E-Screen Assembly Table connects to a Manufacturing Execution System (MES), barcode scanner, printer, and USB devices. Data from diagrams and work instructions are imported into the system, processed by the MES, and displayed on the assembly screen for operator use.
  • Remote Import: Upload work instructions and diagrams from a central server or cloud system, enabling real-time updates across multiple assembly lines.
  • Multi-Mode Import: Quickly import files via USB, network, or MES/ERP systems, ensuring flexibility and adaptability for different factory setups.

This feature allows manufacturers to digitize assembly workflows quickly, reduce setup time, and maintain accurate, up-to-date instructions for operators, supporting Industry 4.0 smart manufacturing practices.

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Multi-Window Display Capability

The E-Screen Assembly Table features multi-window display capability, allowing operators to view videos, images, diagrams, and PDF instructions simultaneously.

A diagram showing how the E-Screen Assembly Table integrates with a control tablet and large digital display. The tablet controls and sends instructions, while the main screen displays diagrams, videos, and images related to wire harness assembly. Multiple content types are shown layered on the main interface.
  • Enhanced Workflow Efficiency: Operators can reference multiple instructions at once without switching screens.
  • Real-Time Guidance: Supports step-by-step assembly instructions while monitoring production status.
  • Flexible Layout: Adjust windows for optimal visibility based on task requirements.

This feature helps manufacturers reduce errors, improve operator efficiency, and accelerate wire harness assembly, making it ideal for Industry 4.0 smart factories.

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Key Features

• 4K High-Definition LCD Screen
Delivers crystal-clear visuals for precise assembly and easy-to-follow guidance.

• Interactive Assembly Interface
Work directly on the display using repositionable tools: suction cups, posts, fanning strips, and more.

• Integrated Work Instruction Management
Display videos, PDFs, and diagrams — no need for printed documents.

• Factory System Integration
Seamless connection between mainly Manufacturing Execution Systems (MES), with interface development.

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Technical Specifications

A table listing technical specifications of the E-Screen Assembly Table. Key features include a 4K Ultra-HD LCD screen with tempered glass, modular wire fixtures, support for videos and PDFs, USB and Ethernet connectivity, MES software integration, and industrial-grade construction. Some fields like power and screen dimensions are unspecified.

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FAQs

Q1: What happens if the power fails during assembly?

A: The E-Screen Assembly Table automatically saves your progress. Once power is restored, work resumes from the exact point where it stopped, ensuring no loss of data or assembly progress.

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Q2: Can I use my existing work instructions and diagrams with the E-Screen?

A: Yes. The system supports common file formats, including PDFs, images, and videos, allowing you to reuse your current materials seamlessly.

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Q3: Do I need special training to operate the E-Screen?

A: Basic training is provided. The user interface is intuitive, enabling operators to start quickly and adopt the system with minimal learning curve.

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Ready to Upgrade Your Wire Harness Production?

Experience the benefits of a smart, digital assembly solution with the E-Screen Assembly Table. Improve assembly quality, reduce errors, and accelerate your digital transformation while saving space and lowering operational costs.

Contact Okaya International (Malaysia) Sdn. Bhd. today to learn how the E-Screen can streamline your production, boost efficiency, and support your Industry 4.0 factory initiatives.

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Okaya International (Malaysia) Sdn Bhd

We provide reliable and environmentally-conscious trading experiences across multiple countries, powered by our wide and established network. We specialise in the global trade of a wide array of products including Electronics & the Internet of Things (IoT), Metals, Chemicals & Materials alongside Mechatronics.

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